Tinkering Workbench – Evolution

My electronics workbench has been getting a lot of use lately, and I've been steadily adding to it since I first posted about it in May. This first photo is of the original setup, as a point of comparison.


Since then, I've added a lot. More tools, more shelves, more monitors, a bookcase - and I've started taking over the nearby basement shelves as well, to make space for an inkjet printer and my latest acquisition - a 3d printer. That thing has been a blast! I'll be posting a lot more photos of stuff I've been printing in the near future.

Carter’s Desk – Part 2

We've done a little more work on Carter's desk. It's got a top now, and the desk is assembled. It still needs paint - hopefully that will happen this weekend. The wood stacked up on the tablesaw behind the desk is for the cubbies that will go on the desk - they're all cut and ready for assembly - they just need a bit of sanding first. Hopefully we'll get to that this weekend too.

Galehead Hut Hike

Recently returned from an overnight hike to Galehead Hut. The route was North Twin, South Twin, and Galehead Hut on day 1 - then back to South Twin, My. Guyot, Zealand, the Zealand Falls Hut, and out on day 2. It rained on us the whole time, and every summit was socked in with no views. But I would still classify it as a good time! The hut was great - good food and good company. We got a chance to talk to some AT through-hikers too - some northbound, and even a southbound group. Below is a panorama of the view from North Twin - as you can see, not the best of viewing conditions!

Webster-Jackson Trail

This past Friday some friends and I hiked up Mt. Webster and Mt. Jackson in Crawford Notch. The view from Mt. Jackson was especially nice. Not really any bugs either!

North Kinsman Mountain

I hiked up North Kinsman Mountain a week or so ago with a couple of friends from work. It was a beautiful day, and we almost had the trail to ourselves. The view from the summit is of the Mt. Lafayette ridge. Lonesome Lake (home of the AMC's Lonesome Lake Hut) can be seen in the middle ground between the summit and the ridge.

Carter’s Desk – Part 1

Carter and I have started building a desk to go under her loft bed. This weekend we got the legs and apron built, and the glue is drying out in the garage as I type. Next up is the top, and once that is done we're going to build a cubby unit for storage of her scrapbooking and art supplies. It's built from construction grade lumber, just like her bed. We'll whitewash the base, but she wants to paint the inside of each cubby a different color. Should look cool when it's done! We'll try to post pics as the project progresses.

3D Printer

I've been a subscriber to Make Magazine since the first issue, and I've watched the developing world of DIY with excitement. I've wanted a 3D printer for a good long time, and Sean has also been saying that we should get one for at least the last year or so. Well, the entry-level price point has finally dropped into the realm of possibility - last week we pulled the trigger on a Printrbot Simple. I've always wanted to use one for printing small sculptures or designing action figures, not to mention building some robots and printing custom parts. We played with it a ton this weekend, and printed a bunch of small things from Thingiverse. Next up is designing some of our own stuff to print, and coming up with a bigger project. Now we just need to order some more filament! We've already used up the sample filament the printer came with.

Darth Fume Extractor

A few months ago, in an old issue of Make Magazine I saw instructions for building a soldering fume extractor, to keep you from breathing in the nasty fumes that solder produces when melted. In the article they built it all inside an Altoids mint tin, powered by a pair of 9V batteries. Then, a couple of weeks ago at a Michael's I saw a Darth Vader head lunchbox. I picked it up due to it's low price and high geek factor, assuming I would eventually think of something to do with it. Yesterday the two ideas came together - I cut out mouth of the Vader helmet, wired in a power regulator, switch, and a 12V fan, and built my own much cooler fume extractor. It works great, too!

Photobooth Details

As promised, here are the details of the photobooth I built for our Father's Day Cookout. This first pic shows the photobooth box that houses all of the electronics. The big red button on the front lights up (even though it isn't lit in this picture). Once you push that, the green "pose" LED starts blinking - when it starts blinking fast, it's about to take a picture. Once all four shots have been taken, the red LED lights up during the assembly and printing process. One of the things I'd like to improve before next time is speeding up that assembly process - it seems to take too long. Also, I'd like to paint the box a little more interestingly. I ran out of time to do much besides a black satin paint job and some letter stickers - but once I get the enthusiasm to work on it again I'd like to do some kind of custom paint job on the box - maybe even try some silkscreening again.

I built the booth itself just from PVC and curtains - but I think I am going to make a few changes before I use it again. I need to make it a little taller, so that it isn't so hard to dial the camera in to exactly the right distance to not be able to see the top bar. Also, I'd like to come up with some system that will allow for multiple backdrops - and easy switching between them. This next picture shows the internals of the electronics box.

Here is what's inside:

1) Raspberry Pi: The Raspberry Pi was configured per this instructable - Raspberry Pi Photobooth Controller. I had to do a few things differently than listed in the Instructable - mostly I had some Linux permissions problems, and I was never (so far) able to get the script to run successfully at startup.

2) Camera: The camera is controlled via USB, using the gphoto2 package under Linux. I camera doesn't have a DC input, so I make a 'fake' battery pack using some dowels and a DC adapter so that the camera could stay powered all the time. One annoying thing is that I can't adjust the flash or zoom settings on the camera while it is plugged into the Pi, but once you reconnect the camera to the Pi all the settings revert back to defaults. Which basically means I could never get the flash to stay disabled, and instead of zooming the camera I had to move the whole box closer to the chairs in the booth. Annoying - hopefully I will find a way to deal with this with a little more tweaking.

3) Photo Printer: Just a Canon Selphy photo printer - because that's what they had at Best Buy. Works pretty well, though. Only downside is the paper and ink cartridge need to replaced every 36 prints. Which means that if it were used more heavily at the party I would have needed to babysit it a lot more. As it was, it wasn't used as much as I had hoped, but that's mostly because I didn't do a good job of spreading the word that it was there to be used. Next time I will make sure everyone knows right from the start.

4) LED Control Board: I built a little LED control board for switching power for the big red button, plus the two status LEDs. This board connects to the GPIO pins of the Raspberry Pi.

5) USB Hub: The Raspberry Pi can't handle power-hungry peripherals on its USB ports, so you've typically got to connect up a powered USB hub.

6) Power Strip: Not much to say here - everything needed to be plugged in, so it made sense to include one. In the distant future it would be nice to rewire everything in here so that it can all be run off of a single power input to the box, and then regulated down for the individual devices. But I consider that a back-burner luxury for now.